Automatic Layer Cage System for 50,000 Birds – Romania

Automatic Layer Cage System for 50,000 Birds – Romania

Romania is quickly becoming one of Eastern Europe’s key players in the poultry industry, driven by rising egg demand and government support for agricultural modernization. As local producers scale up operations to meet market needs, more farms are turning to high-capacity, automated solutions like the automatic layer cage system for 50,000 birds. Whether you’re expanding an existing farm or starting a new large-scale project, investing in the right equipment from a reliable manufacturer can make all the difference in efficiency, bird welfare, and long-term profitability.

At Livi Mechanical Equipment, we’ve designed and installed hundreds of turnkey poultry projects across Europe, and Romania is no exception. Our automatic layer cage systems are engineered to handle everything from ventilation and feeding to egg collection and manure removal—all with minimal human involvement. For a 50,000-bird setup, such automation isn’t just a luxury; it’s a necessity for sustainable production. We work closely with Romanian farmers to customize layouts, choose the right materials (like hot-dipped galvanized steel for durability), and ensure full compliance with EU animal welfare standards.

Why Choose an Automated Layer System for Large-Scale Farms?

Running a 50,000-bird operation manually is not only inefficient—it’s nearly impossible. Daily tasks like feeding, watering, egg gathering, and waste management become overwhelming without automation. An automatic layer cage system streamlines every part of the process. Let’s break it down:

Feeding: Our automated chain feeding system delivers fresh feed evenly across all tiers, multiple times per day, without labor input. This ensures consistent intake and reduces stress among the hens, which directly impacts egg production.

Drinking: Each cage includes nipple drinkers that provide clean, on-demand water. The integrated pressure regulators prevent leaks and bacterial growth, keeping your flock hydrated and healthy.

Ventilation & Climate Control: Especially important in Romania’s changing climate—cold winters and hot summers—an intelligent environmental control system keeps temperature, humidity, and airflow within optimal ranges. We use tunnel ventilation with cooling pads and multi-stage fans to maintain ideal conditions year-round.

Egg Collection: Eggs roll automatically from the cages onto conveyor belts, reducing breakage and contamination. The central collection unit sends them directly to the grading station, saving hours of manual labor and improving hygiene.

Manure Removal: Built-in scraper systems remove droppings daily without disturbing the birds. Dry manure management improves air quality inside the house and lowers ammonia levels, leading to better respiratory health and higher egg output.

With all these features integrated into one cohesive system, farm operators gain real-time control via smartphone apps or PC software. You can monitor feed consumption, mortality rates, house environment, and egg yield—anytime, anywhere.

Customizing Your 50,000-Bird Poultry House in Romania

No two farms are exactly alike. A successful installation starts with proper planning based on local conditions, building size, budget, and future growth plans. In Romania, most large-scale layer farms opt for 4-tier or 6-tier A-frame cage configurations, depending on barn height and desired bird density.

For a 50,000-bird capacity:
With 18 hens per square meter (EU standard space allowance), you’ll need around 2,778 m² of usable floor space.
A typical house layout might be 100 meters long by 28 meters wide, divided into multiple sections for easier management.
Cage rows are arranged in double aisles with central manure pits, allowing easy access for maintenance and cleaning.

We work with local contractors and engineers to review structural integrity, insulation, and power supply before finalizing designs. Our team also helps calculate loading schedules, ventilation requirements, and backup systems (like generators) to prevent downtime during outages.

And because Romania values sustainability, our systems include energy-efficient motors, low-consumption controllers, and recyclable components. Some clients even add solar panels to reduce long-term electricity costs. Plus, using durable materials means less replacement over time—our cages last 15–20 years under normal conditions.

Another big advantage for Romanian farmers is our full-service approach. From initial consultation and site assessment to installation, training, and after-sales support, Livi handles every step. Our technicians speak English and can coordinate remotely or travel onsite when needed. We’ve helped farms in Cluj, Timișoara, Iași, and Bucharest get their operations up and running smoothly within 8–12 weeks after contract signing.

Boosting Profitability and Long-Term Success

Investing in a 50,000-bird automatic layer system isn’t just about saving labor—it’s about increasing productivity and return on investment. Here’s how:

Higher egg production: Automated environments reduce stress, ensuring consistent laying cycles. Modern hybrids can produce over 320 eggs per hen per year when managed well.

Lower mortality: Precise control over temperature, air quality, and disease prevention leads to healthier birds and fewer losses.

Reduced feed waste: With programmed feeding schedules and monitored intake, you avoid overfeeding while ensuring optimal nutrition.

Fewer staff required: One operator can manage the entire farm with digital oversight, cutting payroll expenses significantly.

Data-driven decisions: Real-time analytics allow early detection of issues—whether it’s a drop in water intake or a spike in temperature—so problems are fixed before they impact production.

On average, Romanian farms using our automated systems see breakeven within 18 to 24 months, after which profits start growing steadily. And as consumer preferences shift toward traceable, high-quality eggs, having a professional, well-managed facility gives you a strong competitive edge in both domestic and export markets.

If you’re planning or upgrading a large-scale egg production facility in Romania, now is the perfect time to consider a fully automatic layer cage system built for performance and longevity. At Livi, we don’t just sell equipment—we deliver confidence, reliability, and results tailored to your vision.

Ready to build your next-generation poultry farm? Share your project details with us today—location, available land size, power access, and target output—and we’ll send you a free preliminary design and quote within 48 hours. Let’s turn your dream of a modern, profitable egg farm into reality.