High-Density H-Type Cage for 90,000 Birds – Livi SA

High-Density H-Type Cage for 90,000 Birds – Livi SA

When it comes to large-scale poultry farming, the setup you choose can make or break your operation. For farms aiming to house around 90,000 birds under one roof efficiently, the high-density H-type cage system has become a go-to solution in modern poultry production – and at Livi Machinery, we’ve perfected it. With over a decade of experience in designing and manufacturing poultry farming equipment, our South African partners have trusted us to deliver tailor-made, high-capacity solutions that optimize space, labor, and bird performance. In this article, we’ll walk you through everything you need to know about our H-type cage system designed specifically for 90,000-bird operations, why it’s a smart investment, and how it’s helping farmers across Southern Africa boost productivity and cut costs.

Why Choose an H-Type High-Density System?

So, what makes the H-type cage system stand out from traditional A-type or battery cage models? The answer is simple: capacity and efficiency. The H-type design allows cages to be stacked four to five tiers high in a double-row configuration, forming a central aisle with access on both sides. This creates what we call “high-density housing” – more birds per square meter without sacrificing air quality, feed distribution, or waste management.

For a 90,000-bird farm, using H-type cages means you can reduce building footprint by up to 30% compared to older-style setups. Smaller buildings = lower construction costs, less ventilation power needed, and easier climate control. It’s especially valuable in South Africa, where land and energy aren’t always cheap. At Livi, we’ve engineered our H-type systems with durable galvanized steel that withstands humidity and corrosion, ensuring your investment lasts 15+ years even under heavy use.

But it’s not just about saving space. Our H-type system integrates automatic feeding, drinking, egg collection, and manure removal – all controlled via a central management interface. That means fewer staff, less daily labor, and far fewer human errors. One farmer in the Free State recently upgraded from a manual setup to our full-auto H-type system. He now manages 90,000 layers with just 5 employees instead of 12, and his egg collection rate improved by over 6%. That’s real impact.

Smart Design Built for Real Farms

Let’s get into the specifics. A standard Livi high-density H-type installation for 90,000 birds typically covers about 5,000 square meters (around 54,000 sq ft), depending on layout and country-specific standards. Each cage unit holds 4–6 hens, optimized for welfare while maximizing capacity. Nesting areas are built-in and positioned so eggs roll gently onto conveyor belts, minimizing breakage and contamination.

Ventilation is integrated directly into the cage support structure, allowing for cross-flow or tunnel airflow that keeps ammonia levels low and body temperature regulated – crucial in hot regions like Northern Cape or Limpopo. Our team works closely with local engineers to customize fan placement, cooling pads, and insulation based on your farm’s location. We also offer solar-powered backup systems for farms with unreliable grid access.

Feed lines run along the top tier and dispense uniformly thanks to our precision auger system. No more underfed corner birds! Water lines use nipple drinkers with anti-leak seals, reducing wet litter and footpad issues. And the manure belt system runs beneath each row, automatically transferring droppings outside the shed every few days – either for composting or biogas conversion.

What sets Livi apart? It’s our turnkey approach. We don’t just sell cages. We handle the site survey, structural planning, import logistics (yes, we ship containers from Zhengzhou to Durban or Cape Town), installation training, and even post-installation technical support. Farmers tell us this end-to-end service saves months of delays and countless headaches.

Proven Results Across South Africa

We’ve installed over 27 H-type systems in South Africa in the past four years alone. Take Mr. Thabo Mokoena’s farm near Pretoria. He started with 30,000 birds in basic wire cages. After expanding and switching to our H-type line, he now runs two identical sheds – each housing exactly 90,000 laying hens. His feed conversion ratio dropped from 2.15kg per dozen eggs to 1.98kg, and mortality rates fell below 2.5% thanks to better hygiene and automated monitoring.

Another customer in KwaZulu-Natal used to struggle with inconsistent egg production during summer heatwaves. After installing our H-type system with evaporative cooling and insulated roofing, internal temperatures stayed stable even when it hit 38°C outside. His peak production now stays above 94% almost year-round.

These results aren’t accidents. They come from combining German-inspired engineering with real-world adaptability. All our systems come with remote monitoring options – access camera feeds, check water flow, adjust fans, or get alerts when something’s off, all from your smartphone. You’re never blind to your flock’s condition again.

If you’re planning a new farm or upgrading an existing one, consider this: investing in a modern H-type high-density system isn’t just keeping up with the times – it’s staying ahead of competition. Labor costs keep rising, consumers demand cleaner eggs, and regulations tighten every year. The farmers who thrive are those who automate early, scale smartly, and focus on long-term sustainability.

Ready to see how a 90,000-bird H-type system could work for your farm? Whether you’re in Bloemfontein, Port Elizabeth, or rural Eastern Cape, we’d love to talk. Share your contact details below, and our local partner team will reach out within 24 hours to schedule a free consultation – including a 3D layout design and ROI estimate customized to your land, budget, and goals. Let Livi help you build smarter, not harder.

Frequently Asked Questions

What does “H-type” mean in poultry cages?

H-type refers to the shape of the support structure – it looks like the letter H when viewed from the side. This design supports four or five tiers of cages in a double-row setup, maximizing space and enabling better airflow and automation integration.

Can the system be customized for different chicken breeds?
Absolutely. We adjust cage size, mesh spacing, and perch height based on whether you’re raising Hy-Line Brown, Bovans, or local breeds. Every detail is tailored to your flock’s needs.

Is installation included in the price?
Yes, we provide full installation support. Our technicians will travel to your site or train your team to assemble the system correctly. We also supply detailed manuals and video guides.

How much space do I need for 90,000 birds?
You’ll need roughly 4,800 to 5,200 m² of enclosed shed space, plus additional room for feed storage, egg packing, and manure handling. We help you plan the entire facility layout.

Do you supply electricity or solar power systems too?
While we focus on the cage and automation systems, we partner with renewable energy providers to offer solar packages. Many of our farms now run 70–100% on solar, cutting operational costs significantly.

How long does shipping take from China to South Africa?
Typically 28–35 days by sea from Qingdao or Shanghai to Durban or Cape Town. We manage all export documentation, customs clearance, and inland delivery.

Are spare parts easy to get locally?
Yes, we stock critical spare parts in Johannesburg and have distributor reps in three major provinces. Common items like drinker nozzles or motor belts can be delivered within 48 hours.

Can I integrate this with my existing farm systems?
In many cases, yes. We’ve successfully retrofitted H-type rows into older sheds and connected new automation to legacy controllers. We’ll assess compatibility during the planning phase.

What is the expected lifespan of the H-type system?
With proper maintenance, our galvanized steel cages last 15 to 20 years. Many parts are modular and replaceable, so you won’t need to rebuild the whole system later.

Do you offer financing or leasing options?
We work with agricultural financing partners in South Africa to help qualified buyers get affordable payment plans. Ask us for details during your consultation.