Layer Cage System for 20,000 Hens – Colombia

Layer Cage System for 20,000 Hens – Colombia

When it comes to large-scale egg production in Colombia, a well-designed layer cage system is the cornerstone of success. For farmers aiming to raise 20,000 laying hens efficiently and profitably, choosing the right equipment isn’t just important—it’s essential. At Zhengzhou Livi Machinery Manufacturing Co., Ltd., we’ve been designing and manufacturing complete poultry farming solutions since 2012, with extensive experience tailoring systems for South American climates and farm requirements. If you’re planning or upgrading a 20,000-hen operation in Colombia, this guide will walk you through everything you need to know—from layout and ventilation to feeding automation and long-term cost savings.

Why Layer Cages are Ideal for Colombian Farms

Colombia’s diverse climate, ranging from humid tropics to high-altitude temperate zones, demands smart and adaptable farming technology. Traditional free-range or floor systems can struggle with disease control, feed waste, and inconsistent egg collection—especially at commercial scale. That’s where modern layer cage systems shine. By keeping hens off the ground and organizing them into stacked tiers, these systems drastically reduce exposure to parasites and pathogens while maximizing space utilization. In countries like Colombia, where land costs are rising and biosecurity concerns are growing, this kind of structure offers real advantages.

Our layer cage solutions for 20,000 hens are engineered specifically to withstand local conditions. All materials are corrosion-resistant galvanized steel, ensuring durability even in high-humidity environments. The design minimizes direct sun exposure while allowing optimal airflow, preventing overheating during warm days in regions like Córdoba or Meta. Plus, because each bird has dedicated space (typically around 650 cm² per hen), stress levels drop significantly—leading to better health and higher egg output over time.

For Colombian producers, another major benefit lies in labor efficiency. With automated feeding, drinking, egg collection, and manure removal systems integrated into the setup, managing 20,000 birds no longer requires a large workforce. One or two trained staff members can oversee daily operations with minimal physical strain. This not only cuts operational expenses but also makes farm management more predictable and scalable.

Design & Layout: Building Smarter, Not Bigger

A 20,000-hen facility doesn’t have to mean massive buildings. Smart layout planning allows you to fit everything into a compact, efficient space. Our standard recommendation for such operations is a barn size of approximately 70 meters long by 12 meters wide (about 840 sqm). Within that space, cages are arranged in rows with central aisles for access and service. We typically use A-frame three-tier systems, which offer excellent visibility, ease of maintenance, and improved air circulation throughout the house.

Each tier includes automatic nipple drinkers and either chain or auger-based feeding lines depending on the customer’s preference and infrastructure. Eggs roll gently onto conveyor belts as soon as they’re laid, heading straight to packing areas without human handling—this reduces breakage and contamination risks dramatically. Beneath the cages, automated manure scrapers run on timers, removing droppings before ammonia buildup becomes an issue. This keeps both birds and workers healthier, especially crucial during rainy seasons when ventilation challenges increase.

Customization is key. While the base model works across most Colombian farms, we adjust parameters based on elevation, regional temperatures, and water availability. For example, farms located above 1,500 meters might require enhanced insulation or supplemental heating in cooler months. Meanwhile, tropical lowlands often call for extra fans and evaporative cooling pads. Our team works closely with clients during the design phase to ensure every detail supports maximum performance under local conditions.

Technology That Works Harder So You Don’t Have To

One thing Colombian poultry farmers love about our layer systems? They’re built smart from day one. Every component serves a purpose—and automation plays a starring role. Imagine waking up each morning knowing your birds have already been fed, watered, cooled if needed, and their eggs safely collected—all without turning a single switch yourself. That’s what modern poultry automation delivers.

The heart of the system is the control panel, which monitors temperature, humidity, light cycles, and equipment status in real time. Connected to sensors across the shed, it triggers alarms or activates cooling/fans when thresholds are breached. Some customers even integrate the system with mobile alerts, so they can keep tabs remotely via smartphone. Whether you live onsite or manage multiple locations, this level of oversight ensures consistency and early problem detection.

Beyond comfort and convenience, these features directly impact profitability. Automated feeding reduces feed waste by up to 15%, translating into significant savings over thousands of birds. Consistent lighting schedules improve lay rates and flock uniformity. And because egg collection happens hourly rather than manually twice per day, you get fresher, cleaner product ready faster for market.

Durability isn’t an afterthought—we build to last. Galvanized mesh resists rust and pecking damage; plastic components are UV-stabilized for long sunlight exposure; motors and gearboxes come sealed against dust and moisture. Even after ten years, many of our systems operate at peak efficiency with routine maintenance. This kind of reliability matters most in remote rural areas where repair parts aren’t readily available.

Ready to Scale Your Egg Business? Let’s Talk

If you’re serious about launching or upgrading a 20,000-layer operation in Colombia, now is the time to invest in the right infrastructure. With rising domestic demand for eggs and opportunities for export markets, the potential return on a professionally built cage system is stronger than ever. But picking the right partner makes all the difference.

At Livi Machinery, we don’t just sell equipment—we support your journey from initial concept to full handover. From site assessment and building advice to installation supervision and staff training, we’re with you every step of the way. We’ve helped dozens of Colombian farmers transition to modern, automated production—and seen firsthand how proper systems transform yields, profits, and peace of mind.

So whether you’re starting fresh or replacing old housing, let’s discuss your vision. Drop us a message with your farm location, budget range, and timeline—and we’ll send you a customized proposal within 48 hours. Include photos of your existing setup (if any), and we’ll suggest upgrades that maximize ROI. Don’t build blind—partner with experts who know exactly what works in Colombia.

FAQ – Your Questions Answered

What’s included in a full 20,000-hen layer cage system?

You get cages, feeders, drinkers, egg conveyors, manure removal system, ventilation units, and control panel. Optional add-ons include cooling pads, backup power integration, and IoT monitoring.

How much space do I need for 20,000 hens?
Typically, around 840 square meters (70x12m) with proper aisle spacing and equipment clearance.

Can the system handle Colombia’s varying weather?
Yes. We customize ventilation, insulation, and shading based on your region—whether highlands, coast, or jungle lowlands.

Is installation support available locally?
We provide detailed guides and videos, plus optional on-site technician dispatch for supervision (cost applies).

How long does production and delivery take?
Production takes about 30–40 days, shipping to Colombian ports averages 25–35 days depending on logistics route.

Are spare parts easy to replace?
Yes. Common components like rollers, chains, and nozzles are modular and shipped pre-packed. We also supply a starter kit.

Can I expand the system later?
Absolutely. Modular designs allow easy row additions as your business grows.

How much labor is required daily?
With full automation, 1–2 people can manage feeding, egg packing, health checks, and cleaning tasks efficiently.

Do you offer financing or partnerships?
While we don’t finance directly, we collaborate with third-party suppliers and distributors who may offer leasing options.

Will the birds be stressed in cages?
Not if managed properly. Our systems follow animal welfare guidelines, providing enough space, light, and enrichment to keep hens healthy and productive.